Mercedes-Benz is utilizing digital twins for manufacturing with assist from NVIDIA Omniverse, a platform for creating Common Scene Description (OpenUSD) purposes to design, collaborate, plan and function manufacturing and meeting amenities.
Mercedes-Benz’s new manufacturing methods will carry its next-generation automobile portfolio into its manufacturing amenities working in Rastatt, Germany; Kecskemét, Hungary; and Beijing, China — and supply a blueprint for its greater than 30 factories worldwide. This “Digital First” method enhances effectivity, avoids defects and saves time, marking a step-change within the flexibility, resilience and intelligence of the Mercedes-Benz MO360 manufacturing system.
The digital twin in manufacturing helps guarantee Mercedes-Benz meeting strains will be retooled, configured and optimized in bodily correct simulations first. The brand new meeting strains within the Kecskemét plant will allow manufacturing of automobiles based mostly on the newly launched Mercedes Modular Structure which might be developed nearly utilizing digital twins in Omniverse.
By leveraging Omniverse, Mercedes-Benz can work together instantly with its suppliers, decreasing coordination processes by 50%. Utilizing a digital twin in manufacturing doubles the velocity for changing or establishing an meeting corridor, whereas bettering the standard of the processes, in accordance with the automaker.
“Utilizing NVIDIA Omniverse and AI, Mercedes-Benz is constructing a linked, digital-first method to optimize its manufacturing processes, finally decreasing development time and manufacturing prices,” stated Rev Lebaredian, vice chairman of Omniverse and simulation know-how at NVIDIA, throughout a digital occasion held earlier in the present day.
As well as, the introduction of AI opens up new areas of vitality and value financial savings. The Rastatt plant is getting used to pioneer digital manufacturing within the paint store. Mercedes-Benz used AI to watch related sub-processes within the pilot testing, which led to vitality financial savings of 20%.
Supporting State-of-the-Artwork Software program Programs
Subsequent-generation Mercedes-Benz automobiles will characteristic its new working system “MB.OS,” which might be commonplace throughout its total automobile portfolio and ship premium software program capabilities and experiences throughout all automobile domains.
Mercedes-Benz has partnered with NVIDIA to develop software-defined automobiles. Its fleets might be constructed on NVIDIA DRIVE Orin and DRIVE software program, with clever driving capabilities examined and validated within the NVIDIA DRIVE Sim platform, which can be constructed on Omniverse.
The automaker’s MO360 manufacturing system will allow it to provide electrical, hybrid and fuel fashions on the identical manufacturing strains and to scale the manufacturing of electrical automobiles. The implementation of MB.OS in manufacturing will permit its automobiles to roll off meeting strains with the most recent variations of car software program.
“Mercedes-Benz is initiating a brand new period of automotive manufacturing because of the mixing of synthetic intelligence, MB.OS and the digital twin based mostly on NVIDIA Omniverse into the MO360 ecosystem,” stated Jörg Burzer, member of the board of the Mercedes-Benz Group AG, Manufacturing, High quality and Provide Chain Administration. “With our new ‘Digital First’ method, we unlock effectivity potential even earlier than the launch of our MMA fashions in our international manufacturing community and might speed up the ramp-up considerably.”
Versatile Factories of the Future
Avoiding pricey manufacturing manufacturing shutdowns is crucial. Operating simulations in NVIDIA Omniverse permits manufacturing facility planners to optimize manufacturing facility ground and manufacturing line layouts for provide routes, and manufacturing strains will be validated with out having to disrupt manufacturing.
This digital method additionally permits environment friendly design of latest strains and alter administration for present strains whereas decreasing downtime and serving to enhance product high quality. For the world’s automakers, a lot is at stake throughout all the software program growth stack, from chip to cloud.
Omniverse Collaboration for Efficiencies
The Kecskemét plant is the primary with a full digital twin of all the manufacturing facility. This digital space permits growth on the coronary heart of meeting, between its tech and trim strains. And plans are for the brand new Kecskemét manufacturing facility corridor to launch into full manufacturing.
Collaboration in Omniverse has enabled plant suppliers and planners to work together with one another interactively within the digital atmosphere, in order that format choices and automation modifications will be integrated and validated in actual time. This accelerates how rapidly new manufacturing strains can attain most capability and reduces the danger of re-work or stoppages.
Digital collaboration with digital twins can speed up planning and implementation of tasks by weeks, in addition to translate to vital price financial savings for launching new manufacturing strains.
Study extra about NVIDIA Omniverse and DRIVE Orin.
