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Course of and Management In the present day | New Trio movement controller with software program integration offers full machine management and optimises multi-axis movement coordination

dutchieetech.comBy dutchieetech.com14 November 2023No Comments4 Mins Read

14/11/2023  Trio Movement Expertise Ltd

Trio Movement Expertise has launched a brand new movement controller at SPS based mostly on Intel multi-core processors, operating Microsoft Home windows alongside Trio’s Superior Movement-iX core. The PC-MCAT-2 will give OEM machine builders a management resolution that enables straightforward integration of Home windows purposes along with superior movement performance.

Movement First Automation

Based mostly on Trio’s Movement First Automation strategy to machine management, the PC-MCAT-2 begins with movement.    Constructing on a movement heritage with success tales in quite a few industrial machine varieties, the PC-MCAT-2 is the most recent addition to the Trio vary.  Trio’s deal with ‘movement first’ targets the primary think about machine effectivity and manufacturing throughput.

The brand new movement controller is powered by an Intel processor and combines assist for Home windows programming languages with Trio’s famend movement management efficiency.  This offers a software program integration platform along with excessive pace EtherCAT coordination for as much as 64 servo and robotic axes.

Machine management and IoT integration

Trio’s PC-MCAT-2 movement controller with software program integration offers highly effective execution of Home windows purposes for enhanced machine management. The movement controller runs Microsoft Home windows 10 with a alternative of 4 processors, from Celeron by to a Core i7, in addition to as much as 256GB solid-state drive reminiscence. To extend machine performance, PC-MCAT-2 can combine and management nearly any peripheral machine, akin to digicam imaginative and prescient methods or sensors, through its in depth communication port array. Ports embrace HDMI, USB, serial ports, and general-purpose digital I/O.

The movement controller additionally permits IoT connectivity, offering a high-speed hyperlink from the host machine to a wider manufacturing unit community, thanks to 3 Ethernet ports. To boost community segmentation and bandwidth, every Ethernet port has a separate IP deal with.

Trio’s PC-MCAT-2 permits a extra versatile programming strategy by suppling an API library that can be utilized in Home windows purposes, speaking to Trio’s superior Movement-iX core of movement management performance through a shared reminiscence interface.  This offers a high-speed hyperlink to the movement engine and affords flexibility in programming language alternative, permitting integration of third-party SDKs and movement for superior machine management from a single software.

Movement efficiency

To extend machine productiveness and efficiency, PC-MCAT-2 coordinates as much as 64 servo or robotic axes with Trio’s recognised excessive pace and precision. That is achieved with EtherCAT cycle instances all the way down to 125μs, 64-bit maths precision, and a movement command execution benchmark of as much as 500 strains/ms. This functionality executes Trio’s in depth movement command set, together with multi-axis coordination in a number of dimensions in addition to quite a few kinematic fashions, developed over 30 years of subject expertise by Trio’s engineers.

For max movement efficiency, PC-MCAT-2 purposes may be written in Trio’s unique programming language, TrioBASIC, or IEC61131 languages with PLCopen. These languages execute on the superior Movement-iX core, independently of Home windows. Utilizing TrioBASIC or IEC61131 permits programmes developed on different Trio controllers to be executed on PC-MCAT-2.

Quick improvement and minimised price

Integrating Home windows-based machine management and movement coordination throughout the identical machine optimises efficiency by eradicating the lag created by an Ethernet connection to a separate PC.

OEMs can pace up improvement time with PC-MCAT-2 by eradicating the combination and debugging required with separate {hardware}. As a single, compact machine, PC-MCAT-2 can cut back complete machine footprint and {hardware} price.

Enhancing productiveness and efficiency for finish customers

Counting on a single controller improves reliability for the tip person as nicely, taking away any communication challenges that will develop following commissioning. To make sure sturdiness within the subject, the movement controller is protected by a rugged metallic casing that improves warmth dissipation, and the fanless design removes audible noise and upkeep necessities.

“The PC-MCAT-2 movement controller is a bonus for machine builders who have to deploy Home windows-based machine management purposes and set up IoT connectivity, alongside high-performance servo or robotic movement management,” says Trio Movement Expertise’s President, Tom Alexander. “Combining PC-MCAT-2 with our portfolio of controllers, servo drives & motors, I/O, HMI, and SCARA robots, we current machine builders with an automation resolution that provides the best efficiency movement management, with assist from a single vendor.”

For extra data on Trio’s PC-MCAT-2, go to triomotion.com.

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